Heat Sink Manufacturing Technology – FSW, Liquid Cooling & Skived Fin Manufacturing
Production Process
For customer’s complex joining requirements,Joining dissimilar metals like stainless steel alloys to other metals provides unique design flexibility. This ability also offers us an opportunity to reduce material consumption and shorten machining cycle time.
Two or more materials
Join the materials by friction welding to form a larger cross section
Form the integrated appearance and uniform performance after machining
Reference product
Friction Welding process used in our factory for many years that widely used in the joining of two heat sink and liquid cold plate manufacturing the tube.
Friction Stir Welded Aluminum Cooling For Electronic CG0115 Friction Stir Welded Aluminum Cooling For Electronic CG0115
Friction stir welded water cooling plates CG0116
Large Friction Stir Welding Heat Sinks CG0118
Liquid Cold Plate With Friction Stir Welding Process CG0117
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Liquid cooling plate
The liquid cooling heat sink made using buried welding technology can effectively avoid the leakage risk of the infusion pipeline,
and the liquid flow is large, the conduction heat resistance is low, and the double-sided device can be installed. we
Applied to New energy automobile , UPS and energy storage system , large server, large pv inverter , SVG/SVC , etc
1.Exposed-tube technique
This technique applies to devices to be installed on one side. Copper tubes are pressed to deform into the grooves within an aluminum plate and then a fly-cut is applied to the surface. This allows the quick removal of heat due to the high thermal conductivity of copper tubes. Meanwhile, the lightweight of aluminum can reduce the total weight and keep the cost to a reasonable extent.
2.Full-buried-tube technique
The filler is a type of highly conductive epoxy resin which is imported from the US. When the temperature difference between two sides of a device is not critical, the cold plates can be applied to either just one side or both sides of the device. Since the copper tube thickness is not affected by any secondary machining and the application safety is ensured due to the protection of the filler, this technique is especially suitable for cold plate applications which use refrigerant as the cooling medium.
3.Half-buried techniques
This technique is suitable for the combination of copper plate + copper tubes. It can reduce the plate thickness and generate the weight reduction effect.
4.Sandwiched-tube technique
There are tubes between two plates and this technique is simple with lower cost. The combination could be aluminum plate + aluminum tubes/copper tubes/SUS tubes.
Reference product
Friction Welding process used in our factory for many years that widely used in the joining of two heat sink and liquid cold plate manufacturing the tube.
Liquid Cold Plate With Friction Stir Welding Process CG0117
Aluminium Cold Plate Heat sink Liquid Cooling for igbt CG0019
Customized Liquid Cold Plate With Copper Pipe Water Cooling
Liquid Cooled Heat Sink With Copper pipe cgcooler
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Skived Fin Heatsink
Skived fin heat sinks
When passing through the machine, slabs are skived in a specific angle so as to form and bend the fins. With the repetitive cutting, it forms consistent gaps and structures and can be used for cooling high-power devices under air-cooled conditions. This process can enhance 8~15% of the cooling capacity as compared to the stitched fin process.
AL 1060&6063 & Cu1100 process parameters :
Base thickness : 1-40mm
Fin length : ﹤ 800mm
Fin height : ﹤ 150mm
Fin thickness :0.2-3mm
Fin gap : 0.2-10mm
Product length : ﹤ 2000mm
Reference product
Friction Welding process used in our factory for many years that widely used in the joining of two heat sink and liquid cold plate manufacturing the tube.
High Power Aluminum Skiving Fin Heat Sink
Pure Copper Skived Fin And CNC Processing Heat Sinks
Custom Aluminum Skived Fin Heat sink for led greenhouse light From cgcooler
