One Stop Solution for Thermal Solution Provider

Customization

CGcooler--Custom heatsink manufacturer

CGcooler have professional thermal design, research ,development team , equipped with advanced design software , experiment analysis instruments ,can provide from the custom heatsink in the whole process of the thermal design to manufacture, and good at solving extreme heat dissipation problem

Custom Thermal Management Solutions – One-Stop Custom Heat Sink Design & Manufacturing

CUSTOMIZATION

Looking for professional custom heat sink service? Welcome to contact us! cgcooler gathers a professional team adept at engineering, prototyping and testing a variety of heat sinks that optimize performance and

reduce costs through improved thermal design to the great extent. Should you order your service in cgcooler, it will be meticulously implemented in cgcooler’s facility by its professional team in a bid to match your customization.

Solution

Simulation

Sample testing

Prototype

Product Optimization

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High-performance copper heat sink for maximum thermal conductivity in power electronics applications | CGCooler

1.Custom Heatsinks Design

If you do not have drawing, we can provide you custom heatsink design , our engineer need some information as below,

Custom heatsink size : Length, Width, and Height (mm)

The power the size of the heat source

The ambient temperature, the maximum temperature allowed by the chip

Estimated Annual Usage & budget

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Custom thermal management solution for high-power electronics with precision CNC machining | CGCooler

2.Thermal problem test &Simulation calculation

When finished costom heat sink design, our engineer make thermal problem test and Simulation calculation by software as below

Liquid cooling software:Ansys

Analytical software:Qfin

Structural mechanics software:Ansys

3

Custom aluminum heat sink with precision fin profile for industrial electronics thermal management | CGCooler

3.Rapid prototyping and test.

We can make Rapid prototyping for your test and to check the quality and Thermal performance.Usually we delivery to you by express, Such as TNT,DHL, UPS, Fedex and so on. and then just waiting for you to confirm samples.

It usually costs 7-15 days.

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Custom thermal management solution for high-power electronics with precision CNC machining | CGCooler

4.Mass production

Mass prodution steps:

1)custom heatsink design and samples confirmed

2)most of heat sink need make extrusion mould or stamping mould. May be need 15days  

3)Buy heatsink materials and cooling components,

4)Process(Extruded, CNC machining, stamping, skiving,soldering)

5)Final inspection and packaging

It usually costs 25-35days for mass production.

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High-performance copper heat sink for maximum thermal conductivity in power electronics applications | CGCooler

5.Delivery: Sea/Air transportation

After finishing the mass production, we begin to arrange the delivery, Sea or Air transportation are both ok. The delivery time depends on which country are you from and the transportation way.

Custom Heatsinks Types

Our Custom heatsinks type include skived custom heatsink, heat pipe custom heatsink, custom liquid cold plate, Stacked custom heatsink, stamped custom heatsink, CNC machined custom heatsink and so on ,The following are the custom heat sink examples that We have provide to our customer.

MAIN TITLE

CGcooler custom cooling solutions are used in a wide range of industries, from industrial lighting to consumer electronics, from medical to smart computing and artificial intelligence.cgcooler custom cooling solutions can be categorized into air cooling and liquid cooling. Below are some of cgcooler’s custom air cooling solutions.

Custom Heat Sink for LED

CGcooler custom LED heat sink is designed for high power LED fixtures. The combination of square and sunflower shaped extruded heat sinks maximizes the heat dissipation area in a limited space. The material is aluminum, so the heat sink is lightweight and easy to install and use.

Custom Heat Sink for Laptop

CGcooler custom CPU heat sink is a cooler designed specifically for laptops. The heat sink consists of zipper fins, custom ultra-thin heat pipes, and a fan. The low-pressure phase change principle of the custom heat pipes allows this cooler to conduct heat tens to hundreds of times more efficiently than traditional copper heat sinks.

Custom Heat Sink for Semiconductor

This customized semiconductor natural convection cooling module consists of two spade heat sinks and two fans. Efficient forced convection provides efficient cooling to ensure that systems and equipment operate reliably in the proper temperature range.

Custom Heat Sink for BGA

This Custom Heat Sink for BGA is a natural convection heat sink with 6063-T5 as the material for a thin aluminum push pin for efficient cooling. CNC machining, cross-cutting, push-pinning, and black anodizing ensure that the heat sink provides optimal heat dissipation while being small.

Benefits of Immersion Cooling

Liquid immersion cooling technology is renowned for its efficient energy utilization in electronic products, which is one of its significant advantages. This efficiency primarily stems from the integrity of its design, avoiding the additional power consumption and efficiency losses associated with traditional cooling systems featuring connectors, valves, and fans.

Custom aluminum heat sink with precision fin profile for industrial electronics thermal management | CGCooler
CGcooler has over 15 years of experience in custom heat sinks and has provided custom heat sink solutions for many industries. Custom heat sinks apply to CPU, GPU, LED, BGA, IGBT and other fields.
Custom aluminum heat sink with precision fin profile for industrial electronics thermal management | CGCooler
Various processed heat sink fins, heat sink modules with fans, heat pipe heat sinks, cgcooler provides custom air cooled heat sinks in addition to liquid cooled custom liquid cooled circuits and their components to provide solutions to thermal challenges for a wide range of industries.
Custom aluminum heat sink with precision fin profile for industrial electronics thermal management | CGCooler
With a large factory production floor, cgcooler is able to quickly mass produce radiators in large quantities for quick turnaround after samples of custom designs are approved.
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