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Natural Cooling

Natural convection cooling technology

Natural Convection Heat Sink Manufacturer – Custom Passive Cooling Solutions for UPS, LED & Power Electronics

Natural convection cooling overview

The heat source in the natural environment, heat is released into the air by convection and radiation, called natural convection coolingNatural convection cooling is one of the most reliable and common cooling methods, although its heat dissipation performance is not as good as that of forced convection and the surface heat transfer coefficient of natural convection is relatively low (<10W/ k-㎡), it has been widely used in society due to its advantages of no additional energy supply, reliable and stable performance, high safety, no noise and low manufacturing cost. It is a natural cooling method that uses the high thermal conductivity of materials ( extruded aluminum material ) to take away heat and dissipate it into the air. Even if there is no specific wind speed requirements, by using the natural convection heat sink which are copper and aluminum heat sink plate, aluminum extruded parts, cnc folded, bonded, stacked Fin, machined heat sink or die casting heat sink to realize the cooling of product. To improve the performance of natural heat sinks, the surface area of heat sinks should be as large as the application permits. Radiation also plays a major role in the performance of natural heat sinks, so heat sinks should be anodized or painted. This surface treatment improves the surface emissivity, or its ability to radiate heat to other objects in the environment.

CGcooler natural convection cooling technology development and solution

CGcooler focus on high power heat sink and we have achieved some new break throughs in the research and development of natural convection cooling technology in recent years, for example, we have developde high density skived fin technology, and realize the ultra thin fins, ultra small spacing, and high aspect ratio for the production of main structure of the heat sink, can fully replace bonded fin technology since it has larger heat dissipation area, onestep forming, 100% higher thermal conductivity of the profile, higher the heat dissipation performance; In the process innovation of heatsink extrusion profiles , the most advanced friction welding technology is adopted to solve the technical bottleneck that extrusion profile cannot meet the needs of ultra-wide body heat dissipation, and to achieve the breakthrough of greater heat dissipation power and structure and so on.

With continuous innovation in thermal technology, CGcooler has conducted in-depth research on natural cooling, realizing higher heat dissipation performance and providing customers with better thermal solution.

Natural convection heat sink techniques's options & applicaions

1. Extruded technique: Aluminum extruded heat sink, aluminum alloy heat sink, copper & aluminum heat sink

2. Material joining techniques: Friction welding heat sink, Stacked fin heat sink, bonded fin heat sink

3. Skived fin technuques, aluminum skived heat sink, copper skived fin heat sink

4. Forging techniques: cold forging heat sink, sunflower heat sink

5. Machining techniques: machined heat sink, lathed aluminum heat sink, lathed copper heat sink

6. Die casting techniques: die casting heat sink, casting heat sink

CGcooler’s natural cooling have been widely used in different industrils. For example, uninterruptible power supply (UPS) cooling, special power source coolling, high and medium voltage inverter coolling, solar energy energy storage coolling, power battery coolling, rail transit motor coolling, Led lighting, BGA and so on.

CGCooler factory quality control inspection of heat sink products with precision measurement equipment

Extruded heatsink

Liquid cold plate with internal channel routing visible during manufacturing inspection at CGCooler

Stacked fin heat sink

Skived fin heat sink production showing raw aluminum billet being machined into high-density fins

Skived heat sink

Friction stir welded aluminum heat sink assembly showing high-quality weld seam and wide profile structure

Cold forged heat sink

CGCooler heat sink manufacturing workshop with CNC machining centers and precision production equipment

Machined heat sink

CNC fin skiving machine producing high-density aluminum heat sink fins at CGCooler factory

Die casting heat sink

Liquid cold plate production line with full-buried tube technique at CGCooler manufacturing facility

LED Heat sink

Friction stir welding FSW machine for heat sink and liquid cold plate manufacturing at CGCooler factory

Bga heat sink

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